Lost Circulation Materials

The collective term for substances added to drilling fluids when drilling fluids are being lost to the formations downhole. Commonly used lost-circulation materials include are fibrous (cedar bark, shredded cane stalks, mineral fiber and hair), flaky (mica flakes and pieces of plastic or cellophane sheeting) or granular (ground and sized limestone or marble, wood, nut hulls, Formica, corncobs and cotton hulls). Laymen have likened lost-circulation materials to the “fix-a-flat” materials for repair of automobile tires. Solid material intentionally introduced into a mud system to reduce and eventually prevent the flow of drilling fluid into a weak, fractured or vugular formation. This material is generally fibrous or plate-like in nature, as suppliers attempt to design slurries that will efficiently bridge over and seal loss zones. In addition, popular lost circulation materials are low-cost waste products from the food processing or chemical manufacturing industries. Examples of lost circulation material include ground peanut shells, mica, cellophane, walnut shells, calcium carbonate, plant fibers, cottonseed hulls, ground rubber, and polymeric materials.
A type of lost-circulation material that is chunky in shape and prepared in a range of particle sizes. Granular LCM is added to mud and placed downhole to help retard the loss of mud into fractures or highly permeable formations. Ideally, granular LCM should be insoluble and inert to the mud system in which it is used. Examples are ground and sized limestone or marble, wood, nut hulls, Formica, corncobs and cotton hulls. Often, granular, flake and fiber LCMs are mixed together into an LCM pill and pumped into the well next to the loss zone to seal the formation into which circulation is lost.
Lost circulation is the partial or complete loss of drilling fluid and/or cement slurry to the formation during drilling or cementing operations or both. This can be brought on by natural or induced causes. Natural causes include situations such as naturally fractured formations or unconsolidated zones. Induced losses occur when the hydrostatic fluid column pressure exceeds the fracture gradient of the formation and the formation pores break down enough to receive rather than resist the fluid. When lost circulation occurs, it can provoke new requirements of time and mud or cement – and add substantially to the overall cost of a well.